Engineering Excellence. Intelligent Automation. Digital Transformation.
From control-system engineering and MES integration to validation and commissioning, NowAiData supports pharmaceutical, biotech and process manufacturers with senior, hands-on technical expertise.
Led by founder Suraj Kumbhar, PMP®, PSM I™, and supported by specialist delivery partners, we deliver remote and onsite consulting, engineering, freelance support and training.
Services
We combine control-system engineering, manufacturing IT, regulatory validation and structured project delivery, so your systems are compliant, run reliably and suit your site and its OT standards.
Design, configuration and integration of batch and continuous process control systems on Emerson DeltaV.
Integration of OEM packaged equipment into site control architectures, with clean interfaces and documentation.
Computerized System Validation for regulated manufacturing that meets GAMP 5 and stands up to audits.
Migration of legacy DCS and standalone PLC systems onto a stable, secure, virtualised platform.
Connecting the shop floor with manufacturing execution and business systems, and turning plant data into insight.
PMP- and Scrum-based leadership of multi-vendor automation projects, from start to closure.
Industries
Experience in GxP-regulated sites and high-throughput process plants across Germany, Northern Europe and the Middle East.
GMP manufacturing, clean utilities and validated automation.
Upstream processing, media preparation, fermentation and harvest.
Batch and continuous plants, safety systems and process optimisation.
Large-scale DCS modernisation and industrial data platforms.
Reviews of specifications, architecture and validation strategy, plus expert advice.
Configuration, FAT/SAT, commissioning and qualification at your facility.
Short projects or interim SME support, added straight into your team.
Practical programmes that build lasting capability in your own team.
Project Experience
A selection of projects the founder has delivered. Client names are withheld to protect confidentiality.
Led multiple automation vendors through FAT, SAT, IQ/OQ and PQ. Designed and integrated DeltaV Live and DeltaV Batch for upstream processing, covering media preparation, fermentation and harvest, on an Emerson HCI virtualised network, with GAMP 5 validation documentation.
Technical lead for clean utilities automation engineering in a large new-build biopharmaceutical manufacturing installation.
Supported a full digital migration from FEED and logic programming to site commissioning. Developed the asset management system and the AVEVA PI historian, and trained a new in-house automation team.
Over 4+ years, owned the Emerson DeltaV, Siemens PLC and Honeywell FSC safety systems. Led control-system baseline upgrades, IP21-based process optimisation, HAZOP/LOPA risk analysis and OT cybersecurity.
Technical management and execution oversight of a process control system and hardware card renovation using Pepperl+Fuchs components.
As an external CSV engineer at a biotech and a pharmaceutical site, executed IQ/OQ/PQ protocols, CAPA tracking, automation change requests and recipe authoring across DeltaV and OEM PLC platforms, in English and German.
Projects listed reflect the professional experience of NowAiData's founder.
Training
Programmes are tailored to your systems, your SOPs and your team's experience level, and taught by someone who has delivered these systems in the field.
Operator interface engineering with DeltaV Live, running on an Emerson hyper-converged (HCI) virtualised infrastructure.
How DeltaV Batch, Emerson Syncade MES and SAP work together to improve throughput, consistency and compliance.
Applying risk-based validation to automation systems, from planning through to qualification.
Integrating packaged equipment into DCS environments reliably and in a way that can be validated.
Historians, plant data and protecting industrial control systems.
PMI and Scrum methods applied to multi-vendor engineering projects.
About
Founder & Managing Director · PMP® · PSM I™
Suraj founded NowAiData to give manufacturers direct access to senior automation and validation expertise. He has 10+ years of experience in batch and continuous process control, MES integration, digital transformation and system integration in GxP-regulated manufacturing.
His career spans an automation vendor's engineering centre, global chemical and pharmaceutical manufacturers and independent consulting, so he understands both the vendor side and the plant-owner side of a project. For larger engagements, NowAiData works with a network of specialist delivery partners.
Contact
Tell us about your project, validation need, short-term contract or training request. We usually reply within two business days.
Legal Notice
nowaidata UG (haftungsbeschränkt)
Rantzaustraße 58
22041 Hamburg
Deutschland
Geschäftsführer: Suraj Ramchandra Kumbhar
E-Mail: info@nowaidata.com
Kontaktformular: siehe oben
Registergericht: Amtsgericht Hamburg
Registernummer: HRB 197994
Suraj Ramchandra Kumbhar, Rantzaustraße 58, 22041 Hamburg
Wir sind nicht bereit und nicht verpflichtet, an Streitbeilegungsverfahren vor einer Verbraucherschlichtungsstelle teilzunehmen.
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